Materials Day 2025

Designing the Future of Extreme Materials

October 14, 2025
MIT, Kresge Auditorium

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Register by October 8, 2025

From offshore platforms to the interior of advanced electronics and high-performance vehicles, materials are constantly being pushed to their limits. The advancement of materials capable of withstanding extreme environments—such as high-rate deformation, shock loading, corrosive exposure, and intense thermal and mechanical stress—is a critical frontier in materials science and engineering. This symposium explores recent progress in the design, synthesis, and application of materials that exhibit exceptional durability, corrosion resistance, and structural reliability under such demanding conditions.

Speakers will share real-world challenges and solutions, offering insights into cutting-edge alloy development, composite behavior under impact, and dimensional stability in substrates and components. The program highlights innovations that are redefining performance expectations and fostering cross-disciplinary collaboration around materials that are engineered not just to endure—but to enable the technologies of the future.

 

AGENDA

Time Event

8:30 AM

Registration

9:00 - 9:10 AM

Welcome and Overview

C. Cem Tasan
Professor, Department of Materials Science & Engineering
Director, Materials Research Laboratory, MIT

SESSION I:

9:10 - 9:55 AM

Keynote Speaker

Industrial Metals Manufacturing and the National Imperative for Transiting Materials Innovation

Incumbent structural alloys used in safety critical applications for many defense and commercial platforms were developed in the mid 20th century in response to demands for the reliable combination of strength and toughness. Since this materials renaissance built on the research and development infrastructure of the second world war; while the materials community has implemented many significant advances, massive sectors of industry remain risk averse, static, and Stuarts of 1960’s era materials technology. 

Over the last two generations the metals supply chain has also undergone a massive shift from regional to globalized production; resulting in an 80% decrease in the number of casting houses and forge shops across much of the worlds industrialized nations. To account for the current and impending high demand with this reduced industrial base, the broad implementation of industrial automation and the tools of Integrated Computational Materials Engineering (ICME) is not simply an opportunity, but rather a necessity. While our community claims great success, and has objective reason to celebrate key milestones, the ground truth is this transition is far too slow and our government leadership is growing impatient. 

In 2023 the United States Congress resourced the Industrial Base Analysis and Sustainment (IBAS) Program to invest in the familiar defense topics of batteries, kinetic weapons, and microelectronics; but they also directed investments to our community in a way not done in a generation with targeted funding for critical and strategic materials, castings and forgings, and workforce development. Earlier this year the hill doubled down on the need for the materials industrial base to rapidly transition, allocating $1 Billion to a new effort to accelerate qualification and certification of advanced manufacturing methods. Our moment is here and we must rise to meet it. 

This talk will provide an overview of the current state of the manufacturing supply chain, implementation case studies for the use of ICME in model set based design and screening of new materials, and future government investments to accelerate the transition of materials innovations. 

Dr. Matthew Draper
Deputy Director: Innovation Capability and Modernization (ICAM) Office, IBAS Program

9:55 - 10:15 AM

Screening for Alternative Cement Materials

Cement and concrete are structural materials used across a broad set of applications requiring many different technical specifications and varied environments. This presentation will share work on systematically map reactivity variations and provide guidance on concrete and cement mix design using performance, cost and environmental impact as design metrics.

Elsa Olivetti
Professor, Department of Materials Science & Engineering, MIT

10:15 - 10:35 AM

Design and Manufacture of High-Temperature Materials for Emerging Aerospace Applications

High-strength, high-temperature structural materials are the backbone of aerospace propulsion and power systems, enabling the efficiency of turbine generators, the fuel economy of aircraft, and the extraordinary power density of rocket engines. Yet the performance, cost, and lifetime of these systems are fundamentally constrained by the limits of current materials and manufacturing approaches. This talk will highlight recent advances in materials science and processing that are redefining those limits: oxygen-compatible alloys that mitigate ignition risks in staged-combustion rocket engines, additive manufacturing pathways that deliver creep-resistant superalloys on demand, and post-processing methods that produce turbine components with performance exceeding conventional castings. These developments chart a path toward a new paradigm in aerospace propulsion, where reusable rockets approach aircraft-like operability and turbine components can be manufactured flexibly and economically to meet the demands of next-generation aviation and power generation.

Zachary Cordero
Associate Professor, Department of Aeronautics and Astronautics, MIT

10:35 - 10:55 AM

Break

SESSION II:

10:55 - 11:05 AM

Extended Lattice Defects Evolution in Coupled Extreme Environments

Structural materials such as stainless steel and nickel-based alloys deployed in nuclear reactors are exposed to extreme environments comprising temperature, irradiation, stresses, and corrosive – corrosion, radiolysis and hydriding media, which poses significant challenges that demand immediate attention for the life extension of current light water reactors (LWRs) and the successful realization of next generation of nuclear reactors. This talk will discuss the use of in situ coherent X-ray diffraction imaging techniques to investigate corrosion and radiolytic processes in model nickel alloy. We will examine how corrosion-induced lattice defects evolve over time in both pristine and irradiated Ni under simulated LWR conditions. 

Ericmoore Jossou
Assistant Professor, Department of Nuclear Science and Engineering, MIT

11:05 - 11:25 AM

Designing Manufacturable Architectures with Topology Optimization

Innovations in digital manufacturing, including additive manufacturing, have made it possible to realize increasingly complex structural architectures using both conventional and new base materials. Although the fabrication possibilities have greatly improved across scales, there are still manufacturing limitations and fabrication characteristics that introduce imperfections. Topology optimization is a computational design method that has emerged as a powerful tool for designers to explore new possibilities and achieve previously unattainable performance levels. This talk will focus on new topology optimization methods that improve the manufacturability and resulting physical performance of the designed architectures. Three different strategies will be discussed where the manufacturing considerations are integrated as the design is generated by (i) mimicking the manufacturing process, (ii) explicitly constraining fabrication limitations, and (iii) using active human-in-the-loop experience to guide the design.  

Josephine Carstensen
Associate Professor, Department of Civil and Environmental Engineering, MIT

11:25 - 12:00 PM

Poster Preview: 1.5 minute flash talks by poster presenters

12:00 - 1:30 PM

Lunch
Stratton Student Center, 2nd Floor
La Sala de Puerto Rico

SESSION III:
1:30 - 2:15 PM

Keynote Speaker

Material-Driven Innovation for Large-Scale Manufacturing of High-Precision Devices

In industrial applications, the term extreme materials carries a divergent meaning compared to its academic counterpart. Rather than referring to theoretical properties, extreme materials in our context are those that enable exceptionally high yield, rapid processing, and robust reliability under demanding conditions. 

These materials are not just desirable—they are essential for next-generation product performance. This talk will explore the real-world challenges driving the need for such materials across LG Innotek’s key domains: Camera modules, advanced semiconductor substrates, and more.

Mobile camera miniaturization is achieved through advanced optics and high-density packaged actuators, enabling thinner and smaller components for slimmer devices. High-performance semiconductor packaging demands the reliable integration of over one million sub-micrometer precision through vias, robust metallization, and stress mitigation to support high I/O counts on large-area substrates.

We will present our ongoing R&D efforts aimed at addressing these challenges through a materials science. Unlike academic research, our approach is grounded in industrial constraints and performance metrics, requiring solutions that bridge the gap between scientific innovation and manufacturable reality. This presentation will highlight the demands of industrial R&D and the scientific breakthroughs needed to meet them.

S. David Roh
Chief Technology Officer & Senior Vice President, LG Innotek Co. Ltd.

2:15 - 2:35 PM

Computing with Protons, and How to Find Better Proton Conductors

Discovery of fast proton conductors can significantly advance a wide range of technologies, including hydrogen fuel cells, electrolyzers, electrosynthesis of fuels, batteries as well as brain-inspired computing devices. Using ions, in particular protons in inorganic materials, allows for low-energy brain inspired computing. We have demonstrated that, battery-like devices called electrochemical random access memories (ECRAM) achieve synaptic potentiation, as well as non-linear dynamics involved in local learning rules at synapses, and can serve as building blocks to enable bio-plausible and energy-efficient AI hardware. In particular this application of proton conductors need inorganic, fast proton conductors at room temperature to improve speed, energy and programming voltage needed.
A quantitative understanding of the physical traits of a material that regulate proton conduction is necessary for accelerating the discovery of fast proton conductors. While electronic and structural descriptors have been found to facilitate proton conductivity, the role of lattice dynamics remain unexplored quantitatively, albeit hypothesized to be important in affecting proton conduction. 
In this work, we have mapped the structural, chemical and dynamic properties of solid acids and ternary oxides to the elementary steps of the Grotthuss mechanism of proton diffusion. Our approach combines ab initio molecular dynamics simulations, analysis of phonon spectra and atomic structure calculations. The found physical descriptors of proton conduction also provide paths for increasing the conductivity at low temperature. With the rapid growth of material databases, our approach lays ground for physically informed search of fast proton conductors and enlarges the chemical space of materials to power the green revolution.

Bilge Yildiz
Professor, Department of Nuclear Science and Engineering, MIT

2:35 - 2:55 PM

From Giant Optical Changes to Extreme Endurance: Phase Change Materials for Photonics

Phase change materials (PCMs) exemplify extreme materials by combining exceptionally large, reversible optical property changes with the capacity to withstand harsh thermomechanical cycling during repeated switching. Our recent work shows that by identifying and mitigating failure mechanisms under such extreme conditions, photonic devices can achieve tens of millions of reliable cycles, a breakthrough compared to the thousand-cycle limit of earlier demonstrations. This resilience under intense thermal and mechanical stress paves the way for robust photonic technologies including reconfigurable circuits, programmable metasurfaces, neuromorphic photonics, and adaptive infrared systems. By linking fundamental materials insights with device-scale engineering, PCMs are emerging as a new class of extreme materials capable of sustaining demanding applications while delivering transformative optical performance.

Juejun Hu
Professor, Department of Materials Science and Engineering, MIT

2:55 - 3:15 PM Break
 

SESSION IV:

3:15 - 3:35 PM
 

Polymer Materials for Bioelectronics

In this talk, I will share recent progress from my research group, the Laboratory of Organic Materials for Smart Electronics (OMSE Lab), on designing polymer-based electronic components for bioelectronic devices. These devices are central to the next generation of "smart" electronics for healthcare and consumer applications. Our research focuses on addressing the unique demands of such systems, which require a combination of mechanical flexibility, environmental stability, reliable signal processing, and functional adaptability. In particular, I will highlight our recent efforts to engineer mechanically deformable electrodes through an exponential stacking strategy. This method overcomes a major limitation of traditional stretchable electronics, which often require a tradeoff between mechanical compliance and electronic performance. With exponential stacking, increasing the number of layers simultaneously enhances both electrical conductivity and strain tolerance without compromising device functionality. This scalable approach has enabled the development of soft electronics capable of recording electrophysiological signals in vivo from the small intestines—a first for this application. Additionally, these materials support electrical stimulation, making them suitable for both biosensing and neuromodulation. Notably, this method is compatible with a wide variety of metals, including highly reactive ones like, which are typically not stretchable when deposited on elastomeric substrates. As a result, we are developing a versatile platform for bioelectronics with the potential to address key challenges in biosensing and biomedical device engineering. I will also share our work on using polymer composites in synaptic transistors. These composites enable a balance between ionic permeability and efficient electronic charge transport, which is essential for creating high-performance materials needed in stimulus-responsive and adaptive electronics, particularly for bioelectronic applications.

Aristide Gumyusenge
Assistant Professor, Department of Materials Science and Engineering, MIT

3:35 - 4:00 PM
 

Capturing Light Induced Phase Transitions with Femtosecond Movies

Materials typically undergo phase changes as a function of external parameters such as temperature, pressure or magnetic field. Light can also be used to both switch between equilibrium phases and to create new photo-induced states that may have no equilibrium counterparts. Even though there are fascinating examples of photoinduced phase transitions, the detailed microscopic mechanisms and overarching principles that govern these are still not known. In this talk, I will present two recent examples of this phenomena. First, I will describe how we used ultrashort laser pulses to capture light induced melting and recovery of a charge density wave phase with femtosecond time resolution. During this process, a new state that does not exist in equilibrium is also transiently created. Secondly, I will show experiments in which high field THz pulses are used to induce metastable magnetization in a layered antiferromagnet. Understanding light induced phase transitions could pave the way for optical engineering of new quantum states of matter.

Nuh Gedik
Professor, Department of Physics, MIT

4:00 - 5:15 PM
 
Poster Session and Reception
5:15 PM
 
Poster Awards
5:15 - 6:00 PM
 
Reception Continues
6:00 PM
 
Adjourn